Benefits of a Statistical Consultant in Manufacturing
Statistical process control tends to be critical in manufacturing. Any industry would need to make sure that it measures and controls quality in the manufacturing process. Statistical control tends to aim at the product or the process and the data tends to be plotted on a graph with control limits. Control limits, in this case, tend to be determined by the capability of the manufacturing process. A statistical consultant in manufacturing tends to also tend to use specification limits which tend to be determined by the client’s needs.
Several benefits come with ensuring a statistical consultant in manufacturing. Among them include maximizing productivity, reducing rework, warranty claims, and scrap increases resource utilization as well as client satisfaction. Statistical process control in manufacturing also tends to reduce costs.
In a case where you have a good statistical consultant in manufacturing, you can be sure of having systems that will ensure uniformity which tends to be key in perfect manufacturing. Most of the customers tend to come back for a product in a case where it served them right. In a case where a client came back and ordered the exact product but find out that it is not the same as the one he or she purchased, he or she is more likely to get frustrated and reduce the chances of coming for the products from the manufacturer in question.
Statistical manufacturing solutions also tend to maximize productivity. Bearing in mind that most of the defects are identified at the end of the production process, statistical manufacturing solutions tend to come to stop such defects. You would need to catch problems during the manufacturing process by shutting down small parts of the production line.
Statistical manufacturing solutions also tend to increase operational efficiency. Statistical manufacturing solution tends to come with ensuring information supposed to monitor the manufacturing quality, especially in a graphical format. Any defects tend to be displayed earlier in advance and tend to be taken care of as early as possible.
Statistical manufacturing solutions may also make errors detection quite accurate and hence reduce the production of waste. Statistical manufacturing solutions tend to focus on correcting errors in the production process by correcting the equipment settings and also make the production process faster.
Statistical solutions in manufacturing also tend to lead to customer satisfaction. It is the goal of every manufacturer to not only meet the goals of the customer but also exceed them. It is also the goal of every manufacturer to become trusted in the long run. Customers may need to consider a manufacturer for consistent production of quality products and well-fitting spare parts. In a case where the spare parts do not fit in, for example, customer satisfaction may be compromised reducing customer loyalty.
Statistical solutions also tend to lead to cost control and reduction by ensuring that every product is quality. All the defects tend to be caught before shipment and hence reduce the chances of recalls which may be very expensive to the manufacturer. It may also be very expensive to rework on some of the products something which can be done in the earlier stages of the defects and hence reduce costs accrued to reworking the product in question.